Electric Vehicle Development | Hardware
& Software Solutions
Cutting edge Hardware and Software solutions that help expedite your EV development process
We are a Product Engineering Service provider with Electric Vehicles at the core of our services. EVs have been an integral part of our Innovation Programs.
Right from the motor controllers that drive the EVs to the advanced automotive applications like Body Control Modules, Battery Management System and Infotainment Systems, we have a range of reference designs that can expedite your Electric Vehicle development projects.
Our dedicated team brings years of experience in EV development to every project, ensuring the highest quality and efficiency. With a deep understanding of the unique challenges faced in Electric Vehicle development, we tailor our solutions to meet your specific needs.
From concept to production, we guide you through every step of the process, providing expertise and support along the way.
A Suite of Technology Solutions and
Platform to Power EV Projects
Motor Controller ECU Platform for EVs
Motor Controller ECU Platform for EVs
- Configurable Platform for the development of Motor Controller for Electric Vehicles (EV) Drivetrain
- Delivers production-grade solutions for Electric Vehicle Applications (E-Taxi/Auto, Electric Scooters, Electric Four-Wheelers, etc.)
- End-to-end support for projects related to Electric Vehicle product development
- Expedited series production- Approximately 6 months for a prototype and 12-15 months for Production Grade ECU
- ISO 26262 standard compliant design and development
- Equipped with algorithms developed using MATLAB/MBD methodology (like FOC)
- Equipped with Regenerative Braking feature
- Can be integrated with motors like BLDC and PMSM, and AC Induction Motors for hybrid and IC Engine vehicles
Body Control Module
Body Control Module
- Easy to customize body control module solutions ranging from HVAC Control System, Seating Control, Adaptive Lighting Control, Power Windows, Smart Actuators, Electronic Power Steering and more
- Includes reference hardware design, Platform Software, ECU communication and vehicle diagnostic stacks (UDS (ISO 14229), OBD2) and motor control applications
- Designed using state-of-the-art model based design approach with tools like MATLAB/SIMULINK
- AUTOSAR and ISO 26262 Compliant
In-Vehicle Infotainment System
In-Vehicle Infotainment System
- Android based infotainment system with customizable features as per EV project requirement
- Support for complete solution including hardware/software development, 3rd party integration and testing
- Pre & Post-production support
Telematics Solution Development
Telematics Solution Development
- Telematics Control Unit and Telematics Gateway Unit development
- Suitable for Fleet Management and Insurance Telematics
- Firmware-over-the-air (FOTA) enabled
- Driver Behaviour Detection (using AI/ML algorithms)
- IoT Cloud Connectivity
- Remote Monitoring of EV Battery’s state of charge
- Remote Monitoring of energy generation and consumption
Platform Software (Board support Package)
Platform Software (Board support Package)
- Board Support Package (BSP) solutions and reference designs for an array of microcontroller platforms (RH850, RL78, Infineon TMS320, MPC57 and more)
- Support for custom BSP development, tailor-made for your Electric Vehicle development requirements
- Development of Diagnostics Module (UDS/J1939/KWP2000/OBD II)
- Development of safety module (RAM corruption test, ROM corruption test, CPU overload test, Stack Overflow Test, Program Flow Test)
- Implement Seed and Key algorithm for security access
- Development and Integration of ECU State Manager software module
- Development and integration of FCM (Fault Code Memory)
Library of Automotive Protocol Software to Expedite Series Production
Library of Automotive Protocol Software to Expedite Series Production
Digital Cockpit Development
Digital Cockpit Development
- Custom development of best-in-class digital cockpit solutions with infotainment system, Head-Up Display module, telematics unit, HVAC control and driver monitoring.
- Application processors with intense processing capabilities and high performance.
- Hardware and software design as per ISO 26262 functional safety guidelines.
FOTA Update Enablement
FOTA Update Enablement
- Ready-to-deploy FOTA update solution that is secure and scalable.
- Remote device management through Over-The-Air (OTA) firmware updates.
- Schedule, release, and report firmware build versions through a web server interface.
- Complete and atomic FOTA update sessions.
- Customization of FOTA components –Hardware/software design, development and testing.
Flash Bootloader
Flash Bootloader
- Ready-to-integrate flash bootloader solution for ECU reprogramming
- Memory footprint Bootloader compatible with application-level protocols like UDS on CAN, UDS on IP, J1939 and KWP2000.
- Ideal for remote ECU Flashing in Electric vehicles
- Expertise in development of GUI-based and Command line-based (for End-of-Line testing) ECU reprogramming tool
- Secure Boot Implementation powered by encryption/decryption, digital signature, Hardware security module etc.
Electric Vehicle Development Customer Success Stories
Android infotainment solution for Electric Vehicle
Here is a little story of how we collaborated with a US Electric Vehicle Startup to develop a dual-display Android infotainment system.
We took care of their requirements by overcoming hardware and design challenges within a short timeframe. We utilized our expertise, re-usable components, and readily available prototypes to deliver a feature-rich solution integrating navigation, connectivity, and a customized UI for this EV development project.
ISO 26262 (ASIL C) Compliance of Powertrain ECU for an Electric Vehicle
A sneak peek into how we ensured ASIL-C compliance for an Electric Vehicle OEM’s powertrain ECU’s complex device driver, enhancing safety.
Retracing some steps, we implemented ISO26262 standards meticulously, employing tools like Polyspace and Cantata. Our impact includes improved safety mechanisms and fault prevention, reducing time and costs.
Integration of FOTA Solution with EV Infotainment Head-Unit
Embitel successfully integrated a Firmware-Over-The-Air (FOTA) solution with Android-based Infotainment and Head-up Display systems for two prominent Electric Vehicle Start-ups.
This integration allowed for remote software updates, enhancing user convenience, and saving development costs. The solution included secure communication protocols and pre-condition integration, ensuring efficient management of application software.
Development of Electric Vehicle Platform ECU with Focus on EV Motor Control Applications
Embitel successfully developed a customizable Electric Vehicle Platform ECU focusing on motor control applications, catering to tier 1 customers. Leveraging 16+ years of experience, they delivered an ASIL C compliant solution, ensuring future adaptability, reduced time-to-market, and development costs. The project's impact extends to enhancing EV performance and business engagements.
Development of a Motor Controller and an Application Layer (using MATLAB), for a BLDC Motor
A story revolving around the development of a BLDC motor controller solution for an automotive transmission control unit using MATLAB-based application layer development. They utilized simulation tools like SimScape for efficiency, optimized motor parameters, and integrated base software seamlessly. Their solution reduced hardware components and provided value-added features like UDS Protocol Stack and Flash Bootloader software.
BLDC Hub Motor Control Platform for E-Cycle Application
A case study of how we developed a BLDC Hub Motor Control Platform for E-Cycle Application, overcoming integration challenges and ensuring compatibility with diverse environments and existing systems. Their solution offers precise speed control, low maintenance, and high efficiency, ultimately reducing time-to-market and development costs for clients while supporting future changes.
[EV video] Challenges in Electric Vehicle Charging System Development
Why Partner with Us?
Dedicated team for EV solutions development
EVs have been at the epicenter of our innovation programs. Hence, we have a dedicated team in place with expertise in the development of EV-specific solutions.
Configurable Motor Control Platform
A proven motor controller platform ready to be configured for a specific EV use-cases including 4-wheelers, E-Autos and electric two-wheelers. Capable of reducing your EV’s time-to-market by more than 6-12 months
Ready-to-deploy platform software and automotive stacks
Our platform software/Board Support Package and library of protocol stacks like UDS, DoIP, CANFD etc. are ready-to-integrate. Our proprietary configuration tools helps configure these stacks meet project specific requirements.
Automotive Standard Compliance
Our development practices conform to the latest automotive standards including ISO 26262 and AUTOSAR.
