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SDV Ready In-Cabin Air Quality Platform

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Modern cabins are airtight for efficiency and acoustics, but this also traps pollutants. CO₂ spikes in just a few minutes of driving can cause drowsiness, affect cognition, and degrade comfort.

In EVs, HVAC directly affects driving range. Intelligent AQI-based recirculation and purification reduce compressor load, improve thermal efficiency, and enhance the premium cabin experience customers expect from electric mobility.

That’s why global OEMs now treat in-cabin air quality as a safety, comfort, and branding feature. There are two aspects to ensuring clean cabin air- air quality monitoring and air purification.

Talk to our Experts

Embitel’s Air Quality Platform brings sensor intelligence, real-time AQI logic, and purification control into one modular, ASPICE-ready solution built for EVs, premium cabins, and next-gen HVAC systems.

Our capabilities extend to the development of closed-loop control systems for ionizers and filters, using PWM-based voltage regulation, real-time diagnostics, and robust communication and diagnostics stacks (LIN, UDS).

From sensor interfaces to purification ECUs, and from software layers to ASPICE-compliant delivery, we offer a unified, scalable platform for intelligent in-cabin air management.

Success Stories: In-cabin Air Quality Management

co2 monitoring

CO₂ Monitoring ECU for a Premium Automotive Platform

Customer: Global sensor manufacturer

Scope: Embedded software for a microcontroller that connects a CO₂ sensor to the vehicle network

    Highlights:
  • I2C-based sensor data acquisition, LIN communication to master ECU
  • Adaptive polling logic based on vehicle state (idle/sleep mode/running)
  • Batch firmware flashing and edge-case simulation tool
  • Delivered with full ASPICE CL2 compliance
Air Quality Monitoring

Air Quality Monitoring Software for a Tier-1 HVAC Supplier

Customer: Leading Tier-1 in environmental sensing systems

Scope: Software module to monitor gases like VOCs, CO, and compute AQI for HVAC control

    Highlights:
  • Gas-specific concentration estimates and AQI logic
  • Non-AUTOSAR, platform-independent architecture
  • Drivers for LIN and I2C (Master/Slave), reusable middleware
  • Delivered as ASPICE CL2-compliant software
Air Purification

Air Purification ECU (Hardware + Software) for Tier-1 Supplier

Customer: Global Tier-1 with focus on in-cabin comfort systems

Scope: End-to-end development of an air purification ECU, including hardware design and software stack

    Highlights:
  • PWM-based voltage regulation for ionizers
  • DC-DC converter design for multi-voltage supply
  • Simulink-based application layer + MISRA C base software
  • UDS diagnostics, LIN stack, and bootloader
  • ASPICE CL2 compliance across software and hardware

Service Offerings- Air Quality Platform

Air Purification

Air Purification ECU Development

  • PWM-based voltage control for ionizers
  • DC-DC converter design for buck/boost
  • Simulink-based control logic
  • Safety features: watchdogs, overload checks
validation

Validation & Test Automation

  • Custom simulation panel development for simulating sensor data
  • Functional, unit, and integration testing
  • LIN conformance and edge-case validation
  • Integrated with firmware flashing and test automation flows
ASPICE-complaint

ASPICE-Compliant Development Services

  • ASPICE CL2 compliance (software & hardware)
  • Support with Code Beamer, Polyspace, Tessy
  • Full V-model lifecycle with gated milestones
Diagnostics

Diagnostics & Bootloader Implementation

  • UDS diagnostic stack (ISO 14229)
  • UDS-based bootloader
  • Fault memory handling and self-diagnostics
Low-level Driver

Low-Level Driver Development

  • Drivers for LIN, I2C (Master/Slave), SPI, PWM, Flash, WDT
  • Hardware Abstraction Layer (HAL)
  • Platform-independent middleware architecture
Sensor Integration

Sensor Integration & Data Processing

  • CO₂, VOC, CO, H₂S sensor integration
  • I2C, LIN, SPI protocol support
  • AQI calculation logic
  • Sensor diagnostics & state-based sampling

85% software reuse across models

Supports 5+ sensor types

200+ automated test scenarios executed

50,000+ ECU powered

Built-In Features That Drive Smart Air Monitoring & Purification

Multi-Gas Sensor Integration

Supports CO₂, VOC, CO, and H₂S sensors via LIN, I2C, or SPI. Optimized polling based on vehicle state.

Real-Time AQI Computation

Computes AQI using gas-specific thresholds. Easily extensible for new sensors or regulations.

PWM-Based Purification Control

Controls ionizers via PWM. Includes voltage scaling, overload detection, and fallback safety logic.

Simulink-Based Control Logic

Enables rapid model-driven development; supports co-simulation with HVAC and purification ECUs.

Custom Test Panel for Validation

Simulates high pollutant levels, supports batch firmware flashing, and accelerates edge-case test validation

PWM-Based Purification Control

Controls ionizers via PWM. Includes voltage scaling, overload detection, and fallback safety logic.

ASPICE CL2-Compliant Development

Delivered with ASPICE Level 2 compliance, from requirements traceability to automated testing.

Software-Defined Vehicle Ready

Built as an SDV-ready module with decoupled software layers, configurable thresholds, and support for OTA-driven behavior changes.

Behind the In-cabin Air Quality Solution Architecture

Embitel’s in-cabin air quality solution is designed as a modular and scalable architecture that ensures optimal air monitoring, purification, and diagnostics within the vehicle cabin.

Our air quality solution architecture follows a clear, modular flow:

Detect → Interpret → Purify → Diagnose → Communicate

🚀 DETECT
Multi-gas sensors read CO₂, VOC, CO, and H₂S in real time
📋 Interpret
The microcontroller computes AQI, trends, and thresholds
⚖️ Purify
A dedicated ECU drives ionizers and purification systems using PWM control and safety fallback logic.
📄 Diagnose
UDS-based diagnostics track faults, drift, and sensor/ECU health.
✍️ Communicate
LIN, I2C, or SPI ensures seamless integration with HVAC, infotainment, or central controllers.

This structure ensures fast decisions, clean integration, and robust operation in any vehicle platform.

Each layer plays a vital role in enabling a responsive and intelligent air quality system:

🔹 Sensors : Integrated support for CO₂, VOC, and other gas sensors, enabling real-time detection of in-cabin pollutants.

🔸 Vehicle Network Interface The interface layer ensures seamless communication with the rest of the vehicle via LIN, I2C, or SPI, making integration flexible and OEM-friendly.

🔹 Purification ECU: Executes PWM-based control logic to drive ionizers or purification components. This layer ensures that air quality corrections happen precisely and efficiently.

🔸 Diagnostics Layer Built-in UDS (ISO 14229) stack manages fault handling, self-tests, and error logging, ensuring compliance and robustness in operation.

🔸 Microcontroller Software: The brain of the platform- it performs Air Quality Index (AQI) calculations based on sensor data. Additionally, it can report the data to the infotainment system, purification system or the HVAC system, depending on the use-case. Decoupled software enables AQI updates without ECU redesign to make it SDV-ready.

Why Choose our Air Quality Platform

Faster Integration Into Existing HVAC / Comfort ECUs
The platform plugs into LIN/I2C/SPI with minimal redesign, reducing integration effort and accelerating bring-up across vehicle programs.

Shorter Development Cycles & Faster SOP
Unified, production-ready platform, pre-validated modules, diagnostics, and AQI logic reduce development time, helping OEMs/Tier-1s achieve quicker prototype, validation, and production timelines.

Lower Engineering & Lifecycle Cost Through Reuse
A common, configurable software base can be reused across trims, models, and regions, lowering engineering overhead and long-term maintenance cost.

Reduced Technical Risk & Higher Program Predictability
A proven reference platform with built-in diagnostics and test tools stabilizes development, reduces unknowns, and improves milestone reliability.

Future-Proof Foundation for SDVs & Evolving Regulations
The platform supports new sensors, OTA-ready architectures, AQI updates, and upcoming cabin-air guidelines, protecting OEM/Tier-1 investment over multiple cycles.

FAQs Related to our Air Quality Platform

It refers to the monitoring and purification of the air inside the vehicle cabin. The system detects harmful gases like CO₂ or VOCs and activates purification mechanisms to maintain air quality and passenger comfort.

An air quality sensor detects pollutants such as carbon dioxide (CO₂), volatile organic compounds (VOCs), carbon monoxide (CO), or hydrogen sulfide (H₂S) inside the cabin. It provides real-time data that helps adjust HVAC settings or trigger purification.

The sensor is connected to a microcontroller or cabin ECU. Based on sensor readings, control logic triggers the HVAC system to adjust airflow, activate filters or ionizers, and ensure clean air circulation.

Our platform uses continuous sampling of gas concentrations. It computes an Air Quality Index (AQI) and initiates corrective action via the purification ECU or HVAC system based on configurable thresholds.

The solution integrates gas sensors, embedded software, a purification ECU (with PWM control), diagnostics (UDS), and communication protocols (LIN, I2C, SPI). It’s modular, standards-compliant, and ready for integration with existing vehicle platforms.

Yes. We support a wide range of sensor types and interfaces (I2C, LIN, SPI). The platform is designed to be sensor-agnostic and easily configurable based on OEM/Tier-1 sensor preferences.

We provide simulation tools for CO₂ scenarios, automated flashing tools, and validation frameworks aligned with ISO and ASPICE standards.

Absolutely. The software modules are independent and can communicate with HVAC ECUs through standard automotive protocols, ensuring smooth integration.

Yes. Our development process aligns with ASPICE Level 2, including lifecycle traceability, static code analysis, unit testing, and compliance with MISRA C.

The microcontroller calculates AQI in real-time and triggers the purification logic via PWM to activate ionizers or air purifiers. Faults and trends are logged via UDS diagnostics.

Yes. The platform is agnostic to vehicle propulsion type and has been deployed in both EVs and conventional internal combustion engine vehicles.

Yes. We can develop middleware and drivers to read sensor data and integrate it with HVAC controls or infotainment displays over CAN/LIN/I2C.

Definitely. We offer standalone software modules including sensor drivers, AQI logic, diagnostics stack, and bootloader support.

Yes. With the integrated UDS bootloader, we support secure firmware updates. Remote diagnostics can be enabled depending on your telematics stack.

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